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Part 1 |
No matter how many times you've used a vacuum press, there's always a moment of slight anxiety when you pull a veneered panel out of the press. You're wondering if there will be bubbles, ripples, delamination, or seam separation. Here are a few tips to ease the worry and avoid the most common mistakes when working with veneer. 1: Use the Right Glue
2: Use the Right Tool to Apply the Glue
3: Prepare the Surfaces Properly For all substrates For paper-backed veneer For raw wood veneer 4: Use a Backer or Balance Veneer One of the most common veneering problems is the tendency of the panel to warp after it is removed from the press. You can eliminate this issue by veneering both sides of the panel. A backer or balance veneer should be used on the reverse side of the substrate. This will even out the stress placed on the substrate as the glue dries and the veneer settles into its final position on the panel. Learn more about backer veneer use on this page. 5: Use a Vacuum Press for Best Results A vacuum press is the ideal tool for clamping veneer to a substrate because it applies evenly distributed pressure across the entire surface. If you do not have a vacuum press, you can usually get a good finished panel with clamps and weights. The key is to make sure the pressure is evenly distributed. Otherwise, the glue may create rigids and bubbles in the veneer. This will ruin the panel. Click here for more information about veneering without a vacuum. 6: Allow the Panel to Dry Correctly Standard cold press veneer glue needs about 60 minutes of press time to "set" the veneer glue. Remember, the actual cure takes another 4 to 6 hours so be sure to let the panel dry completely before you do any sanding or machining. PPR's and urea resins require 4 to 6 hours in the press. These glues do not require air to evaporate the liquid in the adhesive so they can generally be machined immediately after they are pulled from the press. Don't leave a panel in the press for much longer than the glue specifies. For some veneer adhesives, this can cause the glue to get "globby" which won't let the panel cure evenly. Leaving panels in for too long can also allow mold to grow. I've seen cherry develop patches of mold in less than 6 hours. Prevent panel warp by allowing both sides of the panel to dry evenly. This is another easy technique that only requires you to place the panel on a flat surface with a few dowels under it until the glue has cured. For more information, be sure to check out the "Curing Glued Panels" page. Be sure to check out the Veneering FAQ for more information. |
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