Available at

Mixing
Add 6 to 7 ounces of water to 2.66 cups (or 1 lbs) of Ultra-CAT™ and mix thoroughly. Then add another 2 to 3 ounces of water and mix again. Continue mixing until material is lump free (3-5 minutes). This will create enough adhesive to cover approximately 50 square feet of substrate material.

Ultra-CAT
Powder
Water
Initial Mix
Water
Additional Mix
Coverage
(Square Feet)
.5 cup (.19 lbs)
1.25 oz.
.5 oz.
8
1 cup (.38 lbs)
2.2-2.6 oz.
.75 - 1.1 oz.
17
2 cups (.75 lbs)
4.5 - 5.2 oz.
1.5 - 2.2 oz.
34
2.66 cups (1 lb)
6 - 7 oz.
2 - 3 oz.
45
13.3 cups (5 lbs)
30-35 oz.
10-15 oz.
225

*When measuring by volume, it is important to assess the measurement before the powder settles. A delay in adjusting the measurement will cause an error in the mixture ratio.

Mixing Process
Water is all that is necessary to start the reactive curing process of the Ultra-CAT powder.

If the Ultra-CAT powder will not easily and readily dissolve into the water, or if the mix appears sandy and/or grainy, the product should not be used. These working characteristics signal that the powder has passed its shelf life.

Spread
A thin spread is critical when working with raw veneer in order to reduce the effect of bleed through. Bleed through is the occurrence of glue seeping through the pores of the wood to show up on the face of the panel. Be aware of the thickness of your veneer and relative porosity of the species you're working with, and adjust the spread accordingly. In many instances, a thin spread coupled with mandatory open assembly time (perhaps up to 10 minutes) will be necessary to prevent excessive bleed-through. Take care not to let the glue dry-out if allowing open assembly time. It must still be wet enough to transfer to the mating surface.

Pot Life
Once mixed with water, the resin begins curing/hardening. The amount of time between when it is first mixed until it reaches the unusable point is termed pot life. As with most directions for gluing, this is a dynamic value. It will change, primarily due to temperature. Hotter temperatures yield a shorter pot life, and vice versa with colder temperatures. There is no problem putting mixed resin in the refrigerator to extend its pot life; however, it should not reach below 55°F, as it will thicken to the point where it will not spread well. Do not freeze the adhesive. If you opt to refrigerate the mixed glue, be sure to bring it back up to 70° before using it.

Assembly Time
The time you have after spreading the glue, before full press pressure is applied, is referred to as assembly time.  Urea resins offer very generous assembly times, making them ideal for intricate work requiring longer lay-up time.

Tips from Joe
The open time is critical! The open time allows the moisture to be absorbed by the adhesive so that the chemical curing process can begin. Don't rush to get the adhesive on to the substrate. Otherwise, the veneer and/or substrate may pull water from the adhesive preventing the chemical cure from occurring.

The minimim use temperature is 70°. When used below this temperature, the water will dry out before the chemical reaction with the powder can take place.

Stock Preparation
The best results are obtained with the best stock preparation. The closer these conditions are adhered to, the better the results.

Pressing/ Curing
As with pot life, both press pressure and cure time are dynamic, depending on the conditions at hand.

Clean-Up
Ureas are water-based products and therefore can be cleaned up with water. Warm water is preferred, as either cold or hot water will make clean-up more difficult.

Storage
Because Ultra-CAT is extremely hygroscopic, it should be stored in a tightly closed container in cool, dry place at all times. You can expect 12 months of shelf life when Ultra-CAT is stored properly.

Keep in mind that the rated shelf life pertains to unopened containers stored in a cool (60°-70°F) and dry place. Higher temperatures will severely reduce the shelf life (only 6 months @ 90°F), and exposure to high humidity may cause severe lumping or actual catalyzation of the powder resin.

Times and Conditions
Open time: 20 to 30 minutes
Assembly time: 40 minutes
Pressing time: cold vacuum press - 4 to 6 hours @ 70°F
Pressing time: heated vacuum press - 2 to 4 hours @ 90°F
Dry shelf life: 12 months



MSDS (Material Safety Data Sheet)

Product name: Powdered Plastic Resin
Read and understand this before using or handling product.

Chem-Trec Customer ID: PLOT
Emergency phone#: 800-424-9300
Chemical description; LJF Resin Powder
General product use: General-purpose wood adhesive
CHEMICAL HAZARD RATING
Health=1 (moderate) Fire=8 (least) Reactivity=0 (least)
Section One- Hazardous Ingredients
Chemical Name: Formaldehyde
CAS Number: 50-00-0
o ACGIH TLV: .3 ppm (.37 mg/m3) ceiling
o OSHA PEL: .75 ppm (.9 mg/m3) TWA; 2 ppm (2.5mg/m3) 15 min STEL
o NIOSH Document Number 77-126
Potential Cancer Hazard
Rats chronically exposed to 14-ppm formaldehyde contracted nasal cancers. Based on animal data and limited epidemiological evidence, NTP and IARC have listed formaldehyde as a probable human carcinogen. OSHA regulates formaldehyde as a potential human carcinogen.

May cause allergic skin reaction. Some reports suggest that formaldehyde may cause respiratory sensitization, such as asthma, ant that pre-existing respiratory and skin disorders may be aggravated by exposure.

OSHA has identified 0.5 ppm as the "Action Level"
29CFR 1910.1048. Please refer to the OSHA standard for guidance applicable to your
specific operations.

Wood Flour
OSHA 1989 PEL remanded, but in effect in some states
May cause allergic skin reaction. May cause allergic respiratory reaction.
ACGIH TLV: TWA 5 mg/m3; STEL 10 mg/m3 (softwood)
OSHA PEL: TWA 15 mg/m3 (total dust); 5 mg/m3 (respirable)
Remanded PEL TWA 5mg/m3 TWA; 10mg/m3 STEL (all soft and hardwoods)
Other: ACGIH TLV: TWA 1 mg/m3 (certain hardwoods)

Section Two-Physical Data
oAppearance and odor: Tan dry powder with little or no odor
oStorage life: 1-1/2 years @ 70F
oBoiling Point: 100C(212F)
oFlash Point: not applicable
oAuto-ignition Temperature: Not applicable
oLower Explosion limit: Not applicable
oUpper Explosion Limit: Not applicable
oFree Formaldehyde Content <0.7
o49CFR 173.140 Class 9 RQ Formaldehyde

Section Three-Immediate Health Hazards
o Skill absorption: No hazards known.
o Ingestion: May be harmful if swallowed.
o Inhalation: Not expected to be harmful under normal conditions of use. However,
if allowed to become airborne, may cause irritation of nose, throat and lungs.
o Skin: May cause irritation on prolonged or repeated contact.
o Eyes: May cause irritation on prolonged or repeated contact.

Section Four-Emergency and First Aid procedures
o Ingestion: If accidentally swallowed dilute by drinking large quantities of water.
Immediately contact poison control center or hospital emergency room for any other additional treatment directions.
o Inhalation: Remove to fresh air.
o Skin Contact: In case of irritation, flush with water.
o Eye Contact: Immediately flush eyes with plenty of water. Call a physician if
irritation persists.

Section Five-Fire and Explosion Hazards
Will burn. Refer to NFPA Pamphlet No. 654, "Prevention of Fire and Dust Explosions in the Chemical, Dye, Pharmaceutical, and Plastic Industries," if this material is to be reduced to or collected as a powder. In case of fire, use water spray, dry chemical, "alcohol" foam or C02. Use water to keep fire-exposed containers cool.

Section Six-Safe Handling and Personal Protection
Personal Protection
Where air contaminants can exceed acceptable criteria, use NIOSH/MSHA approved respiratory protection equipment. Respirators should be selected based on the form and concentration of contaminants in air in accordance with OSHA 29 CFR 1910.134 or other applicable standards or guidelines.
If airborne contaminants are generated when the material is heated or handled, sufficient ventilation in volume and airflow patterns should be provided to keep air contaminant concentration levels below acceptable criteria.
Safe Handling
Inhalation: Avoid prolonged or repeated breathing of vapor.
Skill: Avoid prolonged or repeated contact with skin.
Eyes: Avoid prolonged or repeated contact with eyes.
Handle in accordance with good industrial hygiene and safety practices. These practices include avoiding unnecessary exposure and removal of the material from eyes, skin and clothing. Wash thoroughly after handling.

Section Seven-Spill or Leak and Disposal Procedures
Spill or Leak
o Large quantities: Enclose with diking material to prevent seepage into natural
bodies of water and then consult Custom-Pak Adhesives.
Small Quantities
o Soak up with absorbent material and remove to chemical disposal area.
Disposal
o Recover free liquid. Absorb residue and dispose of according to local,
state/provincial, and federal requirements.

Section Eight-Storage
o Keep from freezing.
o Do not store near strong oxidizing chemicals.
o Store in a tightly closed container.

Section Nine-Transportation
Refer to bill of lading for proper DOT description.

Section Ten-Reactivity Data
Normally stable as defined in NFPA 704-12(4-3.1).
In common with most organic materials, this product should be treated as a combustible dust in the finely divided and suspended state.
Hazardous polymerization will not occur.
Decomposition products may include:
CO, C02, aldehydes (including formaldehyde), hydrogen cyanide, particular matter and other organic compounds.

Section Eleven-Regulatory and other information
The OSHA Hazard Communication Standard 29 CFR 1910.1200 requires that the information contained on these sheets be made available to your workers. Instruct your workers to handle this product properly.

SARA TITLE III SECTION 313
AND 40 CFR PART 372
TOXIC CHEMICAL NOTIFICATION SHEET
Powdered Plastic Resin
This product contains the following toxic chemical(s) subject to the reporting requirements of Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986, and Subpart C-Supplier Notification Requirement of 40 CFR Part 372.
CAS Registry Number: 50-00-0
Chemical Name: Formaldehyde
Percent by Weight: 0.64
This Toxic Chemical Notification Sheet must not be detached from the MSDS. Any copying and redistribution of the MSDS shall include copying and redistribution of this notification sheet attached to copies of the MSDS subsequently redistributed.